MANUFACTURING
AT AMOKABEL
BRAND-REX.

THE CAPABILITY
TO DELIVER.

Our manufacturing capabilities are extensive and dynamic. We respond to new and unique requirements by introducing new capabilities or developing new processes as and when needed, making the possibilities endless.

With exacting quality control and fully traceable processing, we are built from the ground up to meet the demands of specialist defence contracts. Combine this with our in-house laboratories, advanced polymer science and UK-based operations, and Amokabel Brand-Rex stands as a solid choice for dependability and assurance in the defence sector.

EXTRUSION

Silicone Extrusion
PTFE Extrusion
Fluoropolymer Extrusion
High Temperature Extrusion
Low Temperature Extrusion
Dual / Tandem Extrusion
Custom Extrusion Profiles
Bi-Colour Extrusion
Tri-Colour Extrusion
Spiral / Longitudinal Striping
Wide Range of Colours
Custom Colours & RAL Matching
Ink / Wheel / Laser Marking
In-Line Quality Control

ASSEMBLY

Multi-Core Layup / Twisting
Multi-Unit Layup / Twisting
Composite / Hybrid Cables
Custom Cable Constructions
In-Line Quality Control

BRAIDING

Wire Braid Armouring
Wire Braid Screening / Shielding
Glass Braiding
Kevlar Braiding
In-Line Quality Control

TAPING

Special Tape Application
Longitudinal & Helical Wrapping

ADVANCED
POLYMER SCIENCE.

Historically, our site in Leigh has been at the forefront of developing specialist cable compounds, from traditional rubber formulations to advanced polymers. Today, polymer science remains central to our manufacturing capabilities, enabling us to engineer specific performance characteristics, from fire safety and environmental resistance to mechanical strength and flexibility.

Our in-house laboratories and manufacturing departments work hand in hand to research, develop and test advanced polymeric insulation and sheathing materials, delivering cable solutions engineered to meet the most demanding performance requirements.

POLYMER COMPOUNDS

Silicone Extrusion
PO (Polyolefin)
XLPO (Crosslinked Polyolefin)
PE (Polyethylene)
LDPE (Low Density Polyethylene)
LLDPE (Linear Low Density Polyethylene)
MDPE (Medium Density Polyethylene)
HDPE (High Density Polyethylene)
XLPE (Crosslinked Polyethylene)
EVA (Ethylene Vinyl Acetate)
PVC (Polyvinyl Chloride)
LSZH (Low Smoke Zero Halogen)
XL-LSZH (Crosslinked Low Smoke Zero Halogen)
CRM-LSZH (Ceramifiable Low Smoke Zero Halogen)
FLX-LSZH (Flexible Low Smoke Zero Halogen)
Fluoropolymers
PTFE (Polytetrafluoroethylene)
FEP (Fluorinated Ethylene Propylene)
PFA (Perfluoroalkoxy)
MFA (Methyl Fluoroalkoxy)
ETFE (Ethylene Tetrafluoroethylene)
XL-ETFE (Crosslinked Ethylene Tetrafluoroethylene)
ECTFE (Ethylene Chlorotrifluoroethylene)
PVDF (Polyvinylidene Fluoride)
TPE (Thermoplastic Elastomer)
TPEE (Thermoplastic Polyester Elastomer)
TPV (Thermoplastic Vulcanizate)
PUR (Polyurethane)
TPU (Thermoplastic Polyurethane)
EPR (Ethylene Propylene Rubber)
SIL (Silicone Rubber)
PEEK (Polyether Ether Ketone)
PEI (Polyetherimide)

CONDUCTORS / METALS

AWG (American Wire Gauge)
METRIC (IEC 60228 Classes / mm²)
Cu (Copper)
PAC (Plain Annealed Copper)
TAC/TPC (Tinned Annealed Copper)
SPC (Silver Plated Copper)
NPC (Nickel Plated Copper)
Ni (Pure Nickel)
Ni-Cr (Nickel Chromium)
Ni-Al (Nickel Aluminium)
Cu-Ni (Copper Nickel / Constantan)
Fe (Iron)
Phosphor Bronze

BRAIDING MATERIALS

Glass Fibre Braid
Varnished Glass Fibre Braid
PTFE Impregnated Glass Fibre Braid
Plain Annealed Copper Wire Braid
Tinned Annealed Copper Wire Braid
Silver Plated Copper Wire Braid
Nickel Plated Copper Wire Braid
Phosphor Bronze Wire Braid
PO (Polyolefin)

TAPE MATERIALS

Polyester Tapes
Water Swelling Tapes
Moisture Blocking Tapes
Aluminium/Polyester Conductive Screens
Semi-Conductive Tapes
PTFE (Polytetrafluoroethylene) Tapes
Polyimide (Kapton) Tapes
Mica Glass Tapes

COMPREHENSIVE
LABORATORY
TESTING.

With a comprehensive in-house laboratory suite, Amokabel Brand-Rex is proud to offer extensive research, development, testing and validation capabilities as an integral part of our service.

Our facility houses dedicated analytical, physical and mechanical, electrical and oven testing areas supported by experienced quality and testing personnel on hand at all times. Together, these resources enable us to evaluate materials, validate performance and verify that our cables meet the exacting requirements of defence and aerospace specifications.